The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original OEM parts. 3.BMW ZF 6HP19 Remanufactured valve body! Mechatronic unit includes TCU.3.5 Input assembly (with clutches A and B).3.2.3 Brake DG with freewheel, 1st gear.3.1 Housing with selector mechanism and parking lock.2.1 Removing the converter, oil pan and automatic control unit.1.6 Transmission test (test bench/vehicle).1.4.10 Adjusting the switch (detent spring).1.4.7 Adjusting clearance of brake C (snap ring).1.4.6 Adjusting clearance of clutch B (snap ring).1.4.5 Adjusting clearance of clutch A (snap ring).1.4.4 Adjusting clearance of brake E (snap ring).1.4.3 Adjusting clearance of brake G (snap ring).1.4.2 Adjusting clearance of brake D (snap ring).1.4.1 Adjusting clearance of brake F (snap ring).1.4.0 Preparing the clearance measurement tool.See Service Bulletins for the required test values. A suitable transmission test bench is available.The complete set of special tools is listed in Chapter 1.8. All special tools required are readily available.Following damage to clutches/brakes, the converter, oil tubes and oil cooler must be thoroughly and adequately cleaned with a suitable cleaning agent.īefore carrying out repair work, make sure that:.All lined clutch discs and steel discs on high-mileage transmissions ( > 80,000 km) must be replaced.All bearings must be fitted in a lightly oiled condition.All O-rings, rectangular-section rings and other sealing rings should be smeared with white petroleum jelly before being fitted.O-rings, shaft seals, gaskets and filters, should always be renewed. The instructions and specifications given in the Service Bulletins must be followed when carrying out repairs.ĭepending on the damage that has occurred, it may be possible to limit repair work to this damage. If this repair manual is given to a third party, it will not be covered by our alteration service. Important changes that are specific to particular applications and need to be taken into account when carrying out repair work are announced in Service Bulletins and training courses. The photographs apply to various versions and have therefore been kept general. Repairs to this transmission must be carried out by persons trained by ZF Getriebe GmbH.Īll disassembly and re-assembly work should be carried out in the order described. This manual covers the procedure for repairing the complete transmission. ZF 5HP19 Transmission Repair Manual PDF free online
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